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How to Select Soybean Oil Degumming and Neutralization Equipment for Different Production Capacities: Technical Parameters and Operational Best Practices
2025-09-20
QI ' E Group
Technical knowledge
Choosing the right degumming tank and neutralization vessel for your soybean oil refining process is critical—whether you're running a small-scale operation or a large industrial plant. This guide breaks down core technical parameters such as volume capacity, mixing efficiency, and temperature control precision, and explains how they vary across low (5,000 tons/year), medium (15,000–25,000 tons/year), and high-capacity (30,000+ tons/year) setups. You’ll learn how to match equipment type—static vs. dynamic degumming units, batch vs. continuous neutralization systems—to your production needs while ensuring consistent oil quality, minimizing energy costs, and simplifying maintenance. Real-world examples and operational checklists (including pH control, alkali dosing accuracy, and heat recovery strategies) provide actionable insights for engineers and procurement managers alike. Avoid costly mistakes—select wisely and optimize performance from day one.
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How to Choose the Right Degumming and Neutralization Equipment for Your Soybean Oil Plant

You're not just buying equipment—you’re investing in consistent quality, operational efficiency, and long-term profitability. Whether you run a small-scale workshop producing 5,000 tons/year or a large industrial plant with 300,000+ tons capacity, choosing the correct degumming tank and neutralization vessel isn’t optional—it’s strategic.

Understanding the Core Roles: Degumming vs. Neutralization

Degumming removes phospholipids (typically 0.1–0.5% of crude oil), while neutralization eliminates free fatty acids (FFA) using caustic soda. Skipping either step risks off-flavors, reduced shelf life, and non-compliance with GB/T 1535-2017, which mandates FFA ≤ 0.1% for edible soybean oil. Poor control here can cost you up to 8% yield loss per batch—yes, that’s real money.

Capacity Range Recommended Tank Volume Automation Level Material Grade
Small (≤5,000 t/yr) 1–3 m³ Manual pH & alkali dosing 304 SS
Medium (5,000–50,000 t/yr) 5–15 m³ PLC-controlled 316L SS
Large (>50,000 t/yr) 20–50 m³ Fully automated continuous system 316L + PTFE lining

Static vs. Dynamic: What Really Matters?

For small producers, static tanks are sufficient—but don’t underestimate the power of precise mixing. A study from the International Journal of Food Engineering shows that improper agitation increases gum retention by up to 15%. For medium-to-large plants, dynamic centrifugal dehydrators reduce processing time by 40%, saving 3–5 kWh per ton. That’s not just efficiency—it’s sustainability.

“Don’t let wrong equipment slow down your oil upgrade journey. Precision starts with fit—not price.”

Critical Operational Checks You Can’t Ignore

  • pH Control: Target 4.2–4.5 during neutralization. Deviations >±0.2 cause soapstock carryover or under-neutralization.
  • Alkali Addition Accuracy: Use metering pumps calibrated monthly. Even 1% error adds 2–3 kg of waste per ton.
  • Heat Recovery: Integrate plate heat exchangers. One client saved $12,000/year by recovering 70°C hot water from neutralization effluent.

As global buyers increasingly demand traceable, low-carbon production, integrating energy-efficient designs now gives you a competitive edge—even if your current output is modest.

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